Cotton Incorporated and DuPont promote biobased enzymes

24/05/2012

Speaking at the Great Ideas in Cotton conference in Hong Kong, Cotton Incorporated and DuPont Industrial Biosciences presented the results of a collaborative project quantifying the effectiveness of biobased enzymes as an alternative to traditional chemicals in cotton textile preparation.

The trials, which focused on ways to integrate and bio-optimise textile processing in knits, show that biobased enzymes used in combination can eliminate the need for caustic chemicals, while reducing water and energy use and overall processing time.

The results illustrate an average reduction of 70% water (by litre), 33% steam (in pounds) and 27% in energy (as kWH) across dark, medium and light shade ranges. According to researchers, the bio-optimised process reduces the total costs of these inputs by an average of 66%. The process is also said to reduce process time by 23% for dark shades, 27% for medium shades, and 30% for light shades.

"Bio-enzymes, such as our PrimaGreen products, have for some time offered a sustainable alternative to chemicals typically used in textile preparation,” says Nico van Schoot, marketing manager, DuPont Industrial Biosciences.

"As these trial results illustrate, bio-enzymes also can provide practical business advantages in terms of processing time and associated costs."

Mary Ankeny, director of dyeing research at Cotton Incorporated, who supervised the trials, said: "We knew that bio-enzymes were effective at each individual stage of cotton textile preparation but we wanted to see if combining enzymes for scouring, bleaching and dyeing also could consolidate some steps in the process without sacrificing quality."