Vaude harnesses 3D printing for recyclable mono-material pack

03/02/2022
Vaude harnesses 3D printing for recyclable mono-material pack
German outdoor brand Vaude has built a backpack prototype which it recently billed a “world first” in the arena of recyclable mono-material backpacks made with a 3D-printed suspension system. 

Inspired by nature and our changing climate, the completely made-in-Germany Novum 3D backpack has an open honeycomb construction (pictured) for “maximum stability with minimum use of materials”, while also facilitating ventilation. Bavarian 3D printing specialist Oechsler supplied the technology behind the design’s lightweight suspension system.

Vaude said that different degrees of hardness allow for “ideal” pressure distribution across the backpack, which has been welded as opposed to sewn together (to allow for easier recyclability). The article’s back pads, pack sack and straps have all been formed from a 100% thermoplastic polyurethane (TPU) material. 

Head of product, Uwe Gottschalk, commented: “To date, backpack suspension systems have always been made of many different materials. Thanks to 3D printing technology, suspension systems made from TPU are now possible for the first time. In combination with other mono-materials, the Novum 3D backpack can be easily recycled without complex separation systems. All non-TPU components were designed for easy removal.”

The company is due to present the innovation at the OutDoor by ISPO trade event in Munich in mid-June. 

Image: Vaude