Research project yields bio-based polyethylene fibre

20/01/2026
Research project yields bio-based polyethylene fibre
BioTexFuture, an EU-funded innovation programme, bringing together biopolymer specialist Tecnaro, fibre production machinery maker BB Engineering, the Institut für Textiltechnik (ITA) of RWTH Aachen University, and Falke, has successfully finalised the development of a performance top made from a novel bio-based polyethylene (bioPE). 

Polyethylene is rarely used in textiles, but it has appeared on the market as a cooling fibre, notably at Chinese company LifeLabs

The bioPE fibre in development is derived from Tecnaro’s bio-based polyethylene compounds that are dope-dyed. The ITA research institute contributed to the melt-spinning process and false-twist texturing, using equipment made by BB Engineering. German hosiery and base layer brand FALKE used the fibre to make a T-shirt. The partners intend to give it bio-based finish to improve its elasticity.

This first step in the development of the fibre has “promising characteristics”, such as a “pleasantly cool and soft touch”, but additional development, characterisation and optimisation steps are necessary to make a market introduction possible, the partners stated.

Photo courtesy of Falke and ITA shows the bioPE granules, yarns, REM imagery and the top made by Falke.